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Technical Library

27 maintenance & repair procedure guides covering paper machine equipment, pulping lines, wood handling and mill utilities — each with process steps, acceptance criteria and site photographs from real jobs. 中文版本

Paper Machine Equipment

Eight paper-machine equipment families — headbox to air systems.

Headbox Maintenance & Overhaul

Horizontal CD basis weight control and jet stability — lip replacement, apron repair, profile zeroing and alignment.

10 process steps · 9 site photos

Calender Stack & Loading Mechanism Overhaul

Thermal finishing nip restoration — roll surface repair, pivot-point overhaul, hydraulics and sensor recalibration.

10 process steps · 8 site photos

Coater Head & Size Press Overhaul

Application-beam straightness, seal renewal, zero-position calibration and backing-roll surface recovery.

10 process steps · 7 site photos

Winder — Unwind, Slitting & Reeling Sections

Unwind stations, slitting units, reeling drums and paper-transfer mechanisms — rails, blade seats and drums restored.

10 process steps · 7 site photos

Pope Reel — Primary / Secondary Take-Up

Reel drum, primary/secondary arms, rail carriages and center-wind drive — alignment, hydraulics and change sequence.

10 process steps · 7 site photos

Yankee Dryer Surface & Creping Blade

Yankee crown grinding, chattermark removal, thermal-spray recoating and creping-blade geometry restoration.

9 process steps · 8 site photos

Press & Dryer Sections Overhaul

Press rolls and shoe units, dryer cylinders, steam & condensate systems — surfaces, doctors, seals and bearings.

10 process steps · 6 site photos

Hood, Hot Air & Heat-Recovery Systems

Wet-end ventilation, dryer supply/exhaust air and heat recovery — leakage, fouling and airflow balancing.

10 process steps · 7 site photos

Pulping & Stock Preparation

Refiners, cooking, screening and washing equipment.

Stock Preparation System Maintenance

Refiners, pressure screens, cleaners and pulpers — fill changes, rotor gaps, seal water and vibration control.

9 process steps · 7 site photos

Continuous Cooking System Maintenance

Chip meters, HP feeders, top separators and blow units — running-clearance control and taper-face restoration.

10 process steps · 7 site photos

Defibrator / Refiner Overhaul

Plug-screw feeders, fillings, cartridge bearing units and mechanical seals — drive-up mounting at ≈ 200 bar end pressure.

10 process steps · 7 site photos

HC Refining Maintenance

High-consistency refining overhauls — filling exchange, cartridge bearings, seal direction and dial-gauge alignment.

10 process steps · 8 site photos

Wash Press Maintenance

Twin-roll press-nip washing — roll surfaces, doctor fitment, nip shimming, end seals and hydraulic checks.

9 process steps · 7 site photos

Wood Handling / Fiber Systems

High-pressure feeders, separators, chutes and chippers.

High-Pressure Feeder 900L Overhaul

Rotor-to-sleeve taper fit restoration — sandblasting, NDT, taper build-up welding, machining and drive-up bearing assembly.

12 process steps · 10 site photos

Top Separator — Screen Body & Screw Overhaul

Screen-basket geometry recovery by hydraulic rounding, screw-facing TIG build-up and PT verification.

7 process steps · 7 site photos

Feed Chute Remanufacturing

Base-plate and nose rebuild with 316L / tungsten-carbide cross welding, CNC machining and -1° to -2° fitting allowance.

10 process steps · 6 site photos

Chipper Disc Repair

Disc-face machining back to standard thickness (215.95→220 mm), NDT, build-up of worn pockets and full re-assembly.

7 process steps · 7 site photos

Rechipper Repair

Complete disc-group renewal, weld repair of hood and discharge, keyway machining and full repaint.

7 process steps · 6 site photos

Chip Screen Repair (Option A: Repair / Option B: Replace)

Screen deck and legs restored or remade — grinding-cut only, press straightening, ASME P-No.1 electrodes and RAL 5017 finish.

5 process steps · 6 site photos

General & Mill Utilities

Shoe presses, cylinder grinding, lime kiln, causticizing, boiler inspection.

Wire & Felt Tensioners, Correctors & HP Showers

Tensioning, guiding and on-line cleaning of forming fabrics, press felts and dryer fabrics — pneumatic / hydraulic / electromechanical.

10 process steps · 8 site photos

Shoe Press & Extended-Nip Press — On-Site Service

Hydraulic power unit, shoe assembly and lubrication metering manifold — on-site press-nip overhaul.

10 process steps · 8 site photos

Dryer / Yankee On-Site Grinding & Thermal Spray

In-place mirror grinding, chrome-free thermal-spray coating and patch repair of dryer and Yankee surfaces.

10 process steps · 8 site photos

Pulp Sheet Dryer Overhaul

Air towers, circulation fans, steam coils, wire belts and cutters — hot-air convection drying line service.

10 process steps · 8 site photos

Causticizing & White Liquor Preparation

Slaker, grits classifier, disc filter, agitators and lime-slurry tanks — filter cloth, drums and corrosion control.

10 process steps · 8 site photos

Lime Kiln Overhaul & Axis Alignment

Kiln shell, tyres, support rollers and thrust rollers — laser axis alignment, refractory and burner service.

10 process steps · 8 site photos

Chipping, Chip Screening & Belt Drying

Chippers, chip screens, belt dryers and feed drums — knife discs, blades, bearings and screening surfaces.

10 process steps · 8 site photos

Boiler Heating-Surface Inspection (CFB / Pulverized / Biomass)

Water walls, superheaters, reheaters and economizers — visual survey, thickness mapping and NDT with a formal inspection report.

8 process steps · 7 site photos

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