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Winder — Unwind, Slitting & Reeling Sections

Unwind stations, slitting units, reeling drums and paper-transfer mechanisms — rails, blade seats and drums restored.

FunctionSlit and reel the sheet into sale rolls
SectionsUnwind / slitting / reeling drum & rider roll
FocusRails, knife seats, drum, splicer

1 · Equipment Overview

FunctionUnwind the parent reel, slit and rewind to finished rolls.
UnwindUnwind stand with brake-controlled tension.
SlittingTop/bottom knife holders for traverse and longitudinal cuts.
ReelingReel drum + rider roll + core locking.
Key parametersWinding tension, nip load, roll diameter.

2 · Maintenance Process

Shutdown & handoverStop, depressurize, lock out; record tension and nip-load settings.
Unwind sectionInspect transfer rails and unwind stand; replace worn brake linings.
Slitting sectionReplace slitter blades; calibrate knife positions; check knife-table roll runout.
Reel drumCheck drum roundness and covering; re-cover if wear exceeds limit.
Rider rollCheck loading cylinders and oscillating joints; grind or replace roll surface.
Core handlingService core chucks / locking claws and splicer; maintain glue and cutting units.
Hydraulics & electricsFlush valve blocks and renew seals; verify cabinet wiring and sensor fixings.
AlignmentRe-align drum parallelism and rail straightness.
Dry runThread-up, reel-change and core-splice sequence testing.
Loaded verificationUniform, tight finished rolls with clean ends and no crush marks.

3 · Key Process Photos

Winder overall in workshop
Winder overall in workshop
Oscillating support arm detail
Oscillating support arm detail
Reel drum journal and drive
Reel drum journal and drive
Core chuck detail
Core chuck detail
Cabinet wiring and controls
Cabinet wiring and controls
Valve island and piping
Valve island and piping
Slitter knife set and knife table
Slitter knife set and knife table

4 · Acceptance & Handover

Drum roundness and parallelism within tolerance; clean cuts with no burr after blade change; core chuck grip firm without slip; reel-change / splicing sequence smooth; finished rolls with square, uniform ends. Delivered with clearance, alignment and motion records.

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