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Hood, Hot Air & Heat-Recovery Systems

Wet-end ventilation, dryer supply/exhaust air and heat recovery — leakage, fouling and airflow balancing.

FunctionPM wet-end ventilation and dryer air supply / heat recovery
Key partsHoods / fans / heat exchangers / dampers
FocusAir leakage, fouling, flow balance

1 · Equipment Overview

Wet-end ventilationControls wet-end humidity, improves runnability.
Dryer supplyHoods blow hot air onto the sheet for evaporation.
Heat recoveryHeat recovery from exhaust air, reused in the process.
Air dryingCompressed-air / process-air drying treatment.
Key parametersAirflow, pressure, temperature & humidity, leakage rate.

2 · Maintenance Process

Shutdown & handoverLock out; isolate heating and compressed air.
System surveyMeasure airflow/pressure, temperature & humidity; locate and record leakage.
Hood strip-downOpen hoods / nozzle boxes; remove dust and scale inside.
Exchanger cleaningHigh-pressure / steam cleaning of fins and tube bundles.
Corrosion checkUT thickness on wet-side tube bundles; replace corroded tubes.
Leakage repairReplace duct flange seals; weld-repair leaks.
Fan serviceClean impellers and re-balance; replace bearings and re-lubricate.
Dampers & filtersVerify damper travel; replace filter cartridges.
ReassemblyRefit hood seals; balance branch airflows.
Trial runStart fans and heat up; verify temperature/humidity and heat-recovery efficiency.

3 · Key Process Photos

Ducts and hoods above the machine
Ducts and hoods above the machine
Wall penetration duct interface
Wall penetration duct interface
Fouled heat-exchanger fins
Fouled heat-exchanger fins
Corroded wet-side tube bundle
Corroded wet-side tube bundle
Galvanised ducting and distribution boxes
Galvanised ducting and distribution boxes
Slotted directional nozzle plate
Slotted directional nozzle plate
Perforated air-distribution plate
Perforated air-distribution plate

4 · Acceptance & Handover

Airflow / pressure restored to design values after hood and exchanger cleaning; leakage rate within limit after repairs; corroded tubes pass thickness check; dampers fully operative with balanced branch flows; fan vibration and bearing temperature normal; heat-recovery efficiency to target. Delivered with commissioning and measurement records.

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